AGU RESEARCH

Topics that shape the future
- Closer look at research results -

Aoyama Gakuin University faculty members:
He is an uncompromising researcher.
Aiming for a prosperous society,
We are always conducting cutting-edge research.
We will explore the research results of our faculty members who are shaping the future.

  • Faculty of Science and Technology, Department of Electrical and Electronic Engineering
  • Posted on 10/12/2024
  • Development of easily recyclable solar cell module for a new era of solar power generation
  • Professor Yasuaki Ishikawa
  • Faculty of Science and Technology, Department of Electrical and Electronic Engineering
  • Posted on 10/12/2024
  • Development of easily recyclable solar cell module for a new era of solar power generation
  • Professor Yasuaki Ishikawa

TOPIC

A research project involving Professor Yasuaki Ishikawa (College of Science and Engineering) has been selected for the 2023 "NEDO Leading Research Program/New Technology Leading Research Program/Energy and Environmental New Technology Leading Research Program."

About NEDO

NEDO is an abbreviation for the official name "National Research and Development Agency New Energy and Industrial Technology Development Organization," which is "a national research and development organization that creates innovation through the promotion of research and development necessary to realize a sustainable society" (according to the organization's website). To solve energy and global environmental problems and strengthen Japan's industrial technological capabilities, NEDO manages projects in a variety of fields and supports research in industry, government, and academia.

Evaluation points

It is expected that in the near future, there will be a problem of mass disposal of solar cell modules and an associated increase in industrial waste. On the other hand, if we consider increasing the proportion of solar power generation in Japan's electricity generation in the future, establishing recycling technology for solar cell modules will become a major issue. The technology developed by Professor Ishikawa's group has been recognized as valuable as one idea toward solving this problem.

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Professor Yasuaki Ishikawa

Faculty of Science and Technology, Department of Electrical and Electronic Engineering

He graduated from the Department of Electronic Engineering, Faculty of Engineering, Doshisha University. He completed his doctoral program in Materials Science, Graduate School of Materials Science, Nara Institute of Science and Technology. After obtaining his doctorate, he conducted research as a postdoctoral researcher at universities in Europe and the United States, and began working for Sharp Corporation in October 2006. He has served as an associate professor at the Graduate School of Materials Science, Nara Institute of Science and Technology, etc. since April 2010, and has been an associate professor in the Department Department of Electrical Engineering and Electronics, Faculty of Science and Engineering, at this College of Science and Engineering since April 2020, and will become a professor in April 2023. His areas of expertise are research into semiconductor elements, including solar cells and thermoelectric conversion, as well as module structures and reliability.

Solar power generation facility waste to increase sharply in the near future

Solar power generation is expected to continue to increase in the future

Developing a solar power generation module that produces less waste and is easier to recycle

Research into solar cells that enable even more efficient solar power generation

Could you please tell us about your research project that was adopted for the NEDO Leading Research Program, New Technology Leading Research Program, and Energy and Environmental New Technology Leading Research Program?

The research topic this time is "Development of an easily recyclable curved, ultra-lightweight crystalline silicon solar cell module."
The general solar cell modules currently used outdoors are mainly made of crystalline silicon, but to make them less likely to break in the harsh outdoor environment, which includes various shocks and temperature changes, they are firmly sealed with a resin called an encapsulant and reinforced glass on the surface. This is why, despite being a delicate electronic device, they can be installed outdoors for over 20 years and still be used even when exposed to the environment.
Currently, the introduction of solar power generation is progressing rapidly around the world, but the lifespan of these solar cell modules is said to be around 20 to 30 years, so it is expected that a large amount of waste will eventually be generated. Recycling technologies to reuse usable materials are being considered and developed, but current solar cell modules are tightly sealed with glass and resin, so they must be crushed to separate the materials, which is very time-consuming and costly.
Therefore, we have been working on the development of an easily recyclable module that does not use resin sealing in collaboration with Professor Keisuke Ohira of the Japan Advanced Institute of Science and Technology since 2021 as part of the NEDO Leading Research Program "Development of a New Concept Crystalline Silicon Solar Cell Module." Since then, with the cooperation of private companies, we have continued the development since 2023 as "Development of an Easily Recyclable Curved and Ultra-Lightweight Crystalline Silicon Solar Cell Module."

How do new solar modules affect recyclability?

Making the structure easy to disassemble will make it easier to recover and reuse the materials used in constructing the modules, and will reduce the discharge of solar cell modules as industrial waste. Solar cell modules in Japan, which have been rapidly introduced since around 2010, will suddenly reach the end of their lifespan after 2030, and according to NEDO's calculations, the amount of waste generated will increase from approximately 3,000 tons in 2020 (0.03% of the final disposal amount of industrial waste in 2015) to approximately 170,000 to 280,000 tons in 2036 (1.7% to 2.7%).

Going forward, the national government is considering a policy to significantly increase the proportion of renewable energy in the power generation mix, including coal, oil, and nuclear power. Among these renewable energies, it is expected that the use of solar power will become more prevalent than wind, geothermal, and hydroelectric power. Given this background, if we continue to use the current solid modules and increase the proportion of solar power generation, the amount of waste modules will continue to increase.
I have been researching solar cells for a long time, and I have felt disappointed that solar cells, which have been introduced with great care, cause waste problems. I feel it is very meaningful to be involved in this project, working with many people to try to recycle. I do not believe that this project alone will solve the waste problem, so I hope that many researchers will continue to make various attempts in the future.

What are the features of easily recyclable solar cell modules?

The structure of the "easily recyclable solar cell module" that we are currently jointly developing consists of covering the solar cells with polycarbonate instead of glass, and the cover can be removed. However, in developing this module, it is meaningless to simply make it removable. What is important is that it can be easily recycled while still maintaining the same power generation efficiency and maintenance performance as the modules currently in use.
The current challenge is how to prevent the decrease in power generation efficiency due to light reflection. Placing transparent polycarbonate on the light incident side of a solar cell significantly changes the refractive index of light, and the increased reflection reduces the efficiency of conversion to electrical energy. Therefore, our laboratory is in charge of developing anti-reflective films with a matching refractive index and new texture structures at the nano level for the cover part. We are also investigating functional films to adjust the refractive index not only for the cover part but also for the cell part, which can be said to be the main body of the solar cell, to suppress loss due to light reflection as a whole module, and are working on development to realize a module structure that can withstand outdoor environments such as weather while demonstrating the same power generation efficiency as current solar cell modules.

Is your research primarily geared towards practical applications?

Currently, not all installed solar cell modules will break down at the same time. Due to differences in the performance of the parts used in each module, it is expected that they will gradually reach the end of their lifespan. However, as I mentioned at the beginning, it is thought that many modules will reach their limit after 2030, so we are working with external partners to develop the new modules we are developing in this project, with the expectation that they will be in practical use by that time.

Research at universities can be fundamental, with a long-term perspective of several decades, or development and application, with a view to practical application in a few years. In my laboratory, several research projects are running simultaneously, such as "research into new thermoelectric conversion materials," which are relatively long-term projects, but this project is aimed at practical application and commercialization at an early stage, while taking advantage of the knowledge and perspectives of collaborating companies. There are various approaches to research, and it is not a matter of which is better or worse, but each has its own motivating aspects. We communicate and share the sources of motivation for the students who are participating in the research and work together with them. Therefore, there is no difference between being rewarding because the research goal is close, or being rewarding because it is far away. However, there may be differences in that those with a close goal tend to have a social contribution that is easier to see, while long-term projects stimulate intellectual curiosity and can contribute to the creation of new knowledge as an academic institution.

What prompted you to start researching solar cells and thermoelectric conversion materials?

My current research field is photoelectric conversion materials such as solar cells, thermoelectric conversion materials, and their devices and reliability, but I first became interested in solar cells when I was in elementary school. I read an article in a science magazine that said, "One hour of sunlight is enough energy to power the human race on Earth for one year," and even as a child I was so impressed that it inspired me to embark on this path.
After that, by the time I was in high school, I had completely forgotten about that thought, but when I was taking a lecture on semiconductors at university and heard about solar cells, the interest I had as a child was suddenly revived, so I went straight to the library after the lecture and read several related books in one go. I researched solar cells in graduate school, and my career there has continued to the present day.
Semiconductors are used in all kinds of electronic devices, including the smartphones we all carry in our hands, but when they are used in solar cells, they become materials that generate energy rather than consume it. This interest is a major reason why I decided to fully pursue this research field.
My impression of the students at our university, including those in my lab, is that they are very frank and serious, and if they don't understand something, they will come to me and ask me. Our faculty also provides an environment where they can enjoy learning according to their interests. If you lose interest in your research topic, studying becomes less fun, but College of Science and Engineering at Aoyama Gakuin University has a wide variety of research topics, so I think it is an environment that can be recommended to those who want to conduct research activities according to their own interests.

What do you think the future holds for solar power generation?

Currently, there are two major barriers to solar power generation. The first is the barrier of photoelectric conversion efficiency. The efficiency of converting light into electrical energy in typical solar cells currently used outdoors is already approaching its theoretical limit. The other problem is that current solar power generation modules require a vast installation area. There are only a limited number of places where equipment can be installed without problems, and in mountainous areas, there are problems such as deforestation. Naturally, guidelines regarding installation have been established, but will they be properly followed? Another major issue is whether or not space can be secured to increase power generation in the future.

Taking this into consideration, our laboratory is also developing tandem solar cells, which theoretically can greatly increase efficiency. In particular, we are conducting research into the use of next-generation solar cells (perovskite solar cells), which can be produced at low cost, along with conventional crystalline silicon solar cells. If this technology is established, it will be possible to install solar cells on roofs and walls of buildings, where installation has been difficult until now, and it is expected that they will also become smaller and more flexible, making it possible to generate solar power in places that have not been possible before. For example, it is possible that electric vehicles will be equipped with solar cell modules, realizing the "local production and consumption" of electricity, generating and consuming it on their own.
At the current stage, the technical hurdle is the development of solar cells using perovskite materials that can continue to perform stably for a certain period of time, just like solar cells made from conventional crystalline silicon materials. However, by improving the performance of both the materials and the modules, we hope to contribute to a future in which solar power generation is used even more than it is now.

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