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TOPIC
What is "Untrodden Challenge 2050"?
This program, sponsored by the New Energy and Industrial Technology Development Organization (NEDO), aims to develop innovative technologies that defy conventional thinking in order to solve medium- to long-term issues in the energy and environmental fields, helping Japan achieve a carbon-neutral, decarbonized society by 2050.
Evaluation points
The research was recognized for its ability to reduce the size and power consumption of NMR (Nuclear Magnetic Resonance) equipment used in a wide range of fields, including medicine, chemistry, food, and materials, through the development of technology for developing bulk magnets that achieve high-temperature superconductivity, thereby potentially solving the problem of enormous implementation and maintenance costs.
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Assistant Professor Takanori Motoki
Faculty of Science and Engineering, Department of Physical Sciences
He graduated from the Department of Applied Chemistry, Faculty of Engineering, University of Tokyo. He completed his master's degree in Applied Chemistry at the Graduate School of Engineering, University of Tokyo. He dropped out of the doctoral program at the same graduate school. He received his PhD in Engineering from the University of Tokyo. His field is inorganic materials science. He is particularly involved in research on superconductors, and is focusing on not only the high-temperature superconductor bulk materials that were selected this time, but also on improving the functionality of thin-film materials.
Establishment of a new manufacturing method for bulk magnets using high-temperature superconductors
Potential to easily avoid problems with existing fabrication methods
Utilizing high-temperature superconductors to reduce the size and power consumption of NMR
It originally started as a student's graduation and master's thesis research. The research theme was to join two prefabricated superconducting bulk bodies while keeping them in a superconducting state via an intermediate layer, but the student's master's thesis research suggested that "if we do this on only one side, we might be able to grow the joint part as a bulk body," which is what sparked the idea.
The project that was adopted this time aims to establish a method for growing the bulk magnets grown from these materials, and to establish a method for reproducibly producing high-temperature superconductor bulk magnets that can be used for NMR in the future.
Existing NMR systems are large, measuring about 3 meters in height, and require a large amount of liquid helium, so they can only be used in large research facilities. If this research project is realized, it will be possible to develop an NMR system with the appropriate magnetic field generation capacity for each application, using simple liquid nitrogen immersion or a small refrigerator that can be cooled using a household outlet, and the size can be reduced to a desktop size. In addition, compared to current models that re-condense and circulate evaporating helium using refrigerator cooling, it is expected that this will reduce annual consumption by 40,000 kilowatt-hours (kWh) per unit, which is approximately 3 tons of CO2 equivalent, and will also contribute to carbon neutrality.
Existing NMR (JEOL 400 MHz NMR)
NMR is a device that places a sample in an extremely strong magnetic field and analyzes the molecular structure of a substance through the phenomenon of nuclear magnetic resonance. Since it can obtain detailed information on molecular structures and chemical reactions in a non-destructive manner, its applications are expanding to many fields, including medicine, pharmaceuticals, chemistry, food, and materials. One familiar example is the MRI (Magnetic Resonance Imaging) diagnostic device found in hospitals, which can be considered a type of NMR that focuses on image depiction.
NMR is used in various industrial fields, but it has a major weakness in its operation. This is the large size of the device and the use of a large amount of liquid helium. Currently, in order to operate the superconducting magnet that is the core of the device, it is necessary to create an extremely low temperature environment close to absolute zero, which means that NMR has to be a huge device with high maintenance costs.
In NMR, superconducting materials are used to generate extremely uniform and powerful magnetic fields. Current equipment mainly uses large coils made of low-temperature superconducting wires, which can only be used under liquid helium (4.2 Kelvin (K) = minus 269°C). To achieve this environment, as mentioned earlier, large insulated containers and cooling devices to recondense and circulate the scarce liquid helium are necessary, and a large amount of electricity is inevitably consumed. On the other hand, if the high-temperature superconducting strong bulk magnets that we are currently researching can be used for NMR, it is expected that it will be possible to generate a magnetic field of 2 Tesla (T) class even in a relatively simple liquid nitrogen immersion cooling environment (77 K = minus 196°C), and even up to 10 T class in the medium-low temperature range (20 to 60 K = minus 253°C to minus 213°C) combined with a small, low-power refrigerator of the 100 watt (W) class. This will make it possible to reduce the size and power consumption compared to current equipment that circulates liquid helium cooled by a refrigerator.
In addition, even if the performance of the low-temperature superconducting wire coils used in current NMRs is reduced, the overall manufacturing cost of the NMR remains almost the same, so NMRs of 7T or less are not widely used. Therefore, even in cases where a magnetic field of 10T is not required, a full-sized NMR has to be used after all. In contrast, the high-temperature superconducting strong bulk magnet that we are developing has the advantage of making it possible to develop a small, low-cost NMR of 2T to 7T.
Development of a compact NMR using high-temperature superconducting bulk magnets
We say that materials are "grown," but bulk magnets of superconductors are usually made by growing crystals using small single crystals as "seeds." First, let us explain the conventional method of growing bulk magnets. Conventional magnets grow three-dimensionally, horizontally (sideways) and vertically (downwards), from a small seed crystal placed at the top of the pellet as a nucleus, so only simple shapes such as cylindrical shapes can be grown. Another issue is that it takes an extremely long time to grow large magnets. For example, it takes about one month to make one with a diameter of 100 mm, but the lack of reproducibility in the growth process means that "we don't know if it will be usable until we make it." While it is required to generate a strong magnetic field for NMR with even a hundred millionth of a percent of magnetic field disturbance, conventional bulk magnets, which have a mixture of horizontal and vertical growth, have difficulty achieving this extremely high homogeneity. On the other hand, in the method we are currently researching, the "Single-Direction Melt Growth (SDMG) method," existing bulk materials are cut into thin plates and used as large "seed substrates." This makes it easy to maintain homogeneity as the bulk grows in only one vertical (upward) direction, and since it is not dependent on the size in the radial (horizontal) direction, in principle the growth time does not change with increasing size, and growth can be completed in a short period of a few days. Another advantage is that it is possible to directly grow bulks of various shapes, including the ring shape required for NMR applications.
New method for growing bulk magnets: "Unidirectional melt growth"
Conventional bulk magnet manufacturing method
As mentioned above, the conventional method has a three-dimensional growth direction, which results in variations in quality. As a result, the area where the magnetic field is generated (trapped magnetic field), which should ideally be concentric, ends up being less circular, such as rectangular, and there is variation depending on the finished product. On the other hand, with our developed method, even when we tried products of various diameters, the trapped magnetic field was distributed in a form that was extremely close to concentric, and they all demonstrated high magnetic field performance. This shows the possibility of developing high-temperature superconductor bulk magnets with high reproducibility.
Comparison of "trapped magnetic field distribution" of bulk magnets grown by conventional and SDMG methods
For NMR applications, a doughnut-shaped magnet shape with a hole in the center of the superconductor bulk magnet is required. In conventional methods, a hole is mechanically drilled in the center of the cylindrical bulk, but there is a risk of the magnet breaking during this process. However, with the SDMG method, if the precursor pellet of the bulk magnet to be grown is doughnut-shaped from the beginning, it will grow only upwards, so there is no need to drill a hole later. Therefore, compared to conventional methods, the degree of freedom in shape is very high. In this research, we developed a bulk magnet using rare earths that exhibit superconducting performance over a wide temperature range, that is, rare earths with high critical temperatures. It is expected that by utilizing this technology, it will be possible to develop a high-temperature superconductor bulk magnet that can be freely shaped, is highly reproducible, and does not require liquid helium.
Characteristics of superconducting bulk magnets that can be grown using the SDMG method
We aim to clear the standards required for tabletop NMR in terms of materials, such as large size, uniformity, and high reproducibility. Currently, we can make it beautifully for a size of about 30 mm in diameter, but when it becomes larger than that, the uniformity of the contact surface of the "seed substrate" is lost and it does not work well. In the future, we would like to overcome these challenges and first realize a large size.
As I mentioned earlier, if NMR that does not use liquid helium is realized, the power consumption of the device will be greatly reduced. Furthermore, if a tabletop-sized device can be completed and made versatile, we may see a future in which multiple NMR devices are installed on production lines for food, organic synthesis, pharmaceuticals, etc., which could greatly contribute to improving product safety and quality. I envision a future in which the use of magnetic resonance devices will be greatly expanded after we establish technology that reduces power consumption and leads to a carbon-neutral world without relying on fossil fuels.